Wax Carving No Contest

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What hand carving looks like. Three in their cans, one more to go.

A small inventory of handmade wax carvings is accumulating in the studio ready for lost wax casting. The 100 degree Texas weather and non-air-conditioned studio are not conducive to firing a kiln up to 1200 degrees for 10 hours. One casting session was done a few weeks ago when the weather dropped into the 80’s for a few days.

Crying about the Texas heat seems to be a favorite excuse. That’s actually not a serious problem as I am not operating like a “got to get it done” business. However, it’s nice to mix the silver casting along with doing the wax design.

There is a hankering at the moment to do this one-of-a-kind hand carving of the wax. That could be because the hand carving is performed in an air conditioned office area. But it is also more than the comfort. It is a lot of fun to make something entirely by hand.  

Designing with computer drafting (CAD) is also a favorite process in the comfort in the office. But the several CNC machines that do that intricate machine carving are out in the unconditioned shop. Ugh!

Creating by hand the very fine detail that my computer numerically controlled (CNC) machines can produce is not possible for me. That’s why I like using the CAD software drawing approach. With a good drawing, a CNC machine can usually make it. There is a lot of artistic effort and sense of accomplishment in creating the drawings. The machining process needs to be fully understood and exploited. The results are very rewarding.

The hand work is a totally different approach. A sketch is created but never a CAD drawing. It’s just not needed. A picture or a model of what is intend is also useful.  

Sometimes just sitting down and cutting wax usually works but is not a great idea. A general plan is a definite advantage. A good idea with a sketch or picture solidifies where to go, is the best first step.

Working drawings are almost never presentation quality. Not trying to sell the piece before it is made. A presentation is usually SOP (standard operating procedure) for professional high value commissioned work. Someday it may be needed but no demand for commissioned, high priced work exists at the moment. Ha!

Actually, requests to duplicate previous pieces do come in. So far they have been fun re-work and the results ok for both me and the customer. Recently, orders for a whole series of flying horse pendants and pins from one example made on spec for my daughter, came in. Custom ring designs are occasionally requested.

A rubber mold duplication system is available to do wax injection molding with popular repeat designs. It is perfect for use duplicating hand carved originals. A CNC part can be duplicated by running the program again or using the mold process. It’s nice to have options.

Hand work presents or reveals the real artist in me. Every mark or flaw on the wax is there because I put it there. There is considerable enjoyment, to create directly through manual hands-on effort. It is different (and a lot slower) than sitting back and watching the machine do all the perfect cutting.

Having and using both methods is an enjoyable advantage. Some items need, even demand, the cool precision detail of machine carving. Others designs deserve the warmth of fine handmade work.

I am getting better with hand carving. Seeing the outstanding hand work done by others induces a desire to stay involved in quality handmade work. No allowance for my peripheral neuropathy limitations is ever an excuse for poor work. Hand work is just a bit slower, with care how to hold things. Right now it does not prevent carving anything imagined. It’s good for my spirit to work directly with my hands. It’s a type of personal satisfaction felt in creation of the work. Best therapy available.

Machine and hand carving are both rewardable. One method is no “better” than the other. There is no contest between them. So, no winners or losers. Just skills to develop and results to be enjoyed